Pipeline automatic welding machine safe operation and precautions
1 Selection and introduction of all-position automatic TIG welding process
In the pipeline manufacturing and installation process in the petrochemical, electric power and other industrial sectors, in many cases, the pipeline cannot be rotated. For example, manual TIG welding is used. The butt joint weld must be fully welded in the flat welding, vertical welding and overhead welding. Single-sided penetration welding, and to ensure that the root of the ring is fully penetrated, and the back is well formed and uniform. If pulsed automatic TIG welding is used and the welding process parameters are used to control the program, a fully penetrated, uniformly formed girth weld can be obtained. The application of pulse technology in TIG welding has made the TIG welding process more complete. It has become an efficient, high-quality, economical and energy-saving advanced welding process that can weld metal materials with high heat sensitivity that were previously considered difficult to weld. It can also be used in applications where welding is not easy, and it is more suitable for welding of double-sided forming of single-sided welding of pipes. The force state of the molten pool during the full-position welding of the pipeline. The molten pool is subjected to three forces throughout the welding process: gravity, surface tension and arc blowing force. However, in different welding positions, only the direction of gravity is constant, and the directions of the other two forces are always changing, so, in the pipeline In the all-position welding process, the force of the molten pool is very complicated, and different welding process parameters are required at different positions to meet the actual welding requirements.
In the welding production line of automobiles or household appliances, a large number of robots or automatic welding machines are used for automatic work. According to the weld form and size of the workpiece, different loading and unloading mechanisms are set according to actual needs, including conveying, lifting, flipping, Transfer and other actions to achieve fast production, automatic welding without manual intervention.
In the automatic welding machine system, in order to improve the welding efficiency, it is often necessary to make multi-station automatic welding, which mainly includes the loading position, the clamping position, the welding position, the cooling position, the detection position and the blanking position, thereby forming a complete set. The automation system completes the assembly, welding, inspection and output work of the workpiece at one time. In the automatic welding machine system consisting of welding robots, double-station or multi-station welding is often used. In the long arm coverage of the robot, it can be converted from one station to another, thus achieving multi-station welding. .
In order to realize automatic welding production, the automatic welding machine must realize automatic positioning, automatic clamping, automatic loosening and other clamping devices, so that the welding efficiency of the product can be improved and the welding quality is stable, thereby mass production.
Automatic welder safe operation:
1. Before work, remove the oil from the upper and lower electrodes. After power-on, the body casing should be free of leakage.
2. Before starting, turn on the steering switch of the control line and the small switch of the welding current, adjust the number of poles, and connect the water, gas and power.
3. After power-on, check the electrical equipment, operating organization, cooling system, gas path system and the body casing for the appearance of leakage.
4. When working, the gas path and water cooling system should be dredged.
The automatic welder is repaired once a year and is maintained every three months.
1. Completely clean the automatic welding machine, check and adjust, mechanical, electrical and pneumatic systems, and replace or repair the worn and deformed parts in time to eliminate deformation.
2. Check the lubrication parts of the automatic welding machine, replace the lubricating oil, and clean the filter.
3. Repair and maintenance of equipment should meet the standards of intact equipment.
Article Source:https://www.danqingtools.com/news/
In the pipeline manufacturing and installation process in the petrochemical, electric power and other industrial sectors, in many cases, the pipeline cannot be rotated. For example, manual TIG welding is used. The butt joint weld must be fully welded in the flat welding, vertical welding and overhead welding. Single-sided penetration welding, and to ensure that the root of the ring is fully penetrated, and the back is well formed and uniform. If pulsed automatic TIG welding is used and the welding process parameters are used to control the program, a fully penetrated, uniformly formed girth weld can be obtained. The application of pulse technology in TIG welding has made the TIG welding process more complete. It has become an efficient, high-quality, economical and energy-saving advanced welding process that can weld metal materials with high heat sensitivity that were previously considered difficult to weld. It can also be used in applications where welding is not easy, and it is more suitable for welding of double-sided forming of single-sided welding of pipes. The force state of the molten pool during the full-position welding of the pipeline. The molten pool is subjected to three forces throughout the welding process: gravity, surface tension and arc blowing force. However, in different welding positions, only the direction of gravity is constant, and the directions of the other two forces are always changing, so, in the pipeline In the all-position welding process, the force of the molten pool is very complicated, and different welding process parameters are required at different positions to meet the actual welding requirements.
In the welding production line of automobiles or household appliances, a large number of robots or automatic welding machines are used for automatic work. According to the weld form and size of the workpiece, different loading and unloading mechanisms are set according to actual needs, including conveying, lifting, flipping, Transfer and other actions to achieve fast production, automatic welding without manual intervention.
In the automatic welding machine system, in order to improve the welding efficiency, it is often necessary to make multi-station automatic welding, which mainly includes the loading position, the clamping position, the welding position, the cooling position, the detection position and the blanking position, thereby forming a complete set. The automation system completes the assembly, welding, inspection and output work of the workpiece at one time. In the automatic welding machine system consisting of welding robots, double-station or multi-station welding is often used. In the long arm coverage of the robot, it can be converted from one station to another, thus achieving multi-station welding. .
In order to realize automatic welding production, the automatic welding machine must realize automatic positioning, automatic clamping, automatic loosening and other clamping devices, so that the welding efficiency of the product can be improved and the welding quality is stable, thereby mass production.
Automatic welder safe operation:
1. Before work, remove the oil from the upper and lower electrodes. After power-on, the body casing should be free of leakage.
2. Before starting, turn on the steering switch of the control line and the small switch of the welding current, adjust the number of poles, and connect the water, gas and power.
3. After power-on, check the electrical equipment, operating organization, cooling system, gas path system and the body casing for the appearance of leakage.
4. When working, the gas path and water cooling system should be dredged.
The automatic welder is repaired once a year and is maintained every three months.
1. Completely clean the automatic welding machine, check and adjust, mechanical, electrical and pneumatic systems, and replace or repair the worn and deformed parts in time to eliminate deformation.
2. Check the lubrication parts of the automatic welding machine, replace the lubricating oil, and clean the filter.
3. Repair and maintenance of equipment should meet the standards of intact equipment.
Article Source:https://www.danqingtools.com/news/
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